SweeperMeter Kit - Construction

This is the Contruction Guide for the SweeperMeter Kit.

Note: It's assumed that someone making this kit already has the ability to solder through-hole parts.

Contents

Kit Contents

Kit Contents

Kit Contents

PCB marking part qty notes
- PCB 1
IC1 ATTiny85v 1 Pre-programmed 8-pin microcontroller
1-8 LEDs 8 SuperBright Green LED - 150mcd
- Battery Box 1 Switched (2xAAA) with flying leads
R1-R4 15ohm Resistors 4 Brown, Green, Black
R5 10k Resistor 1 Brown, Black, Orange
C1 0.1uF ceramic capacitor 1 marked 104
C2 10uF electrolytic capacitor 1 Electrolytic capacitor
- push switch 1
Extra parts for 5v variant
R1-R4 47ohm Resistors 4 Yellow, Violet, Black
R6 10k Resistor 1 Brown, Black, Orange
D1-D4 Diode 1N4148 4 voltage drop diode

Note: The instructions below are for a nominal 3v supply, as provided by the included 2xAAA battery box. For a 5v variant, see the addendum at the end of the instructions.

Other things you'll need

The following items are not included in the kit.

Suggested Soldering Order

There's no particular reason for this order other than it gives reasonable physical access to solder pads as you go along.
Feel free to use a different order if you're more dextrous than we are!

Note: If you are making a 5v variant, it's probably worth reading the '5v variant' section further down.

Step-by-step photo's

In the following photographs, the parts are shown soldered into place. It is expected that the person soldering the kit is comfortable soldering through-hole parts, hence detail of the underside is not shown.

  1. R5
  2. R5 reset pullup

    R5 reset pullup

    This is the pull-up resistor for the reset button.

  3. R1, R2
  4. R1, R2

    R1, R2

    These are the current-limiting resistors for LEDs 1-4

  5. IC1
  6. IC1 - ATTiny85

    IC1 - ATTiny85

    This is the controller. Note that the chip should be oriented as per the markings in the PCB's silkscreen; a dot by pin 1, and a notch at one end of the chip. The chip will either have a dot or a notch to match.

  7. R3, R4
  8. R3, R4

    R3, R4

    These are the current-limiting resistors for LEDs 5-8.

  9. SW1
  10. SW1 Reset Button

    SW1 Reset Button

    Depending on how closely you are going to mount your board, you may wish to clip the legs of this switch after soldering.

  11. C1
  12. C1 Decoupling capacitor

    C1 Decoupling capacitor

    0.1uF (100NF) ceramic disc capacitor (marked 104) This is non polarised capacitor - it can be mounted either way around.

  13. C2
  14. C2 Supply capacitor

    C2 Supply capacitor

    10uF electrolytic capacitor

    Note: This is a polarised capacitor. It must be soldered the correct way 'round! The white stripe down the side of the capacitor indicates the negative lead, as does the shorter leg. This corresponds to the square pad on the PCB. Note also the +ve marking on the PCB.

  15. LEDs 1-8
  16. LEDs

    LEDs

    LEDs are polarity conscious. The cathode (which has the shorter leg) of the LED should correspond to the marked hole on the PCB (square pad and dot).

    As a hint (I don't wish to teach egg-sucking here), it's often easier to solder just one leg of all the LEDs, and then adjust their positions before soldering the second leg to secure them.

    Note: The LEDs can be soldered on either side of the board, and can be mounted flush, or raised from the board. They can also be mounted at right-angles to the board.

  17. Power Supply
  18. Battery Leads

    Battery Leads before pulling tight

    The power connectors at either end of the board can be used for connecting the battery box - red lead for +ve, black lead for -ve.

    The holes near the solder pads are intended as a simple strain relief for the battery wires.

    Hint: pull the wires tight after you've soldered the leads, otherwise the insulation will tend to unfold off the wire.

Changes for 5v operation

If you are using the supplied battery box, you should ignore this section.

  1. Replace R1-R4 with 47 ohm resistors
  2. Cut the traces between the two pads on Solder Jumpers 1 and 2 (SJ1, SJ2)
  3. Solder Jumpers

    SJ1 and SJ2 before cutting

  4. Populate D1-D4 with 1N4148 diodes
  5. Note: these need to be inserted the correct way around - the black bar on the component should be aligned with the white mark on the silkscreen.

  6. Populate R6 with a 10k resistor

Feedback

If we've missed something out, we're not making sense or have just plain got something wrong, let us know.

Revision History:

Date Details
31st May 2011 Added tactile switch to parts list
20th May 2011 Initial release of page.